مركز الميكنة متعددة الوظائف Unisign UNICOM 6000-HV

x-travel 2000 mm
y-travel 2300 mm
z-travel 1000 mm
Control Siemens 840 D
total power requirement 153 kVA
weight of the machine ca. 67,0 t
dimensions of the machine ca. 9,0 x 7,5 x 5,1 m
Used universal machining center for turning, drilling and milling.

Large machine in portal design with fixed portal
and movable base with integrated rotary table / turning station and
pallet holder.

New price EUR 1.327.160,- (without service)

The machine can be demonstrated and tested under power/chip.

Technical data:
Control: Siemens 840 D
Max. workpiece diameter: 2000 mm
Distance spindle nose to pallet surface min. 150 / max. 1120 mm
Pallet changer:
2-way pallet changer with set-up station, pallet buffer space and
rotating pallet transfer station
Pallet size
Diameter 1250 x 200 mm
and
Diameter 1600 x 230 mm
Pallet clamping surface designed with 12 star-shaped T-slots 22H9
Pallet center hole diameter 100 mm H6
Maximum permissible pallet load 3000 kg
Rotating spindle speed range: 1 - 400 rpm
Rotating spindle drive power: 70 kW
Drilling and milling spindle:
HV swivel head as B-axis by 90 freely programmable
Water-cooled AC main drive as motor spindle
Speed range of drilling and milling spindle: 1- 12000 rpm
Drive power of drilling and milling spindle: 40 kW (S1-100%)
Maximum spindle torque 137 Nm
Hydraulic weight compensation for the spindle slide
Spindle positioning per degree (M19)
Main spindle bearing diameter 70 mm
Cutting performance:
Solid drilling diameter 50 mm in C45
Tapping M 42 in C45
Milling 400 cm³/min. in C45
Milling 3000 cm³/min. in aluminum

Travel:
X-axis: 2000 mm (cross slide travel)
Y-axis: 2300 mm (longitudinal table travel)
Z-axis: 1000 mm (spindle slide stroke)

Carousel turning station with C-axis operation and holder for
pallets with diameters of 1250 and 1600 mm
Double main drive, each with an integrated water-cooled main drive motor and
automatically switching gearbox with
transmission ratio 1:4
Main drive 70 kW (S6-60%)
Maximum speed 400 rpm.
Maximum torque 25000 Nm
Main bearing designed with 845 mm diameter axial bearing and
200 mm diameter radial bearing (2-way)
Technical data C-axis drive:
Number of positions 360,000
Measuring system directly via ROD
Positioning accuracy +/- 0.001
Repeatability accuracy +/- 0.0005
Maximum speed 15 rpm

Feed system:
Feed pressure in X and Y axes 30000 N
Drilling pressure of Z axis 20000 N
Feed 5-30000 mm/min.
Rapid traverse X- Y- Z axis: 30 m/min.
High-precision linear guides with roller recirculating elements for the X/Y/Z
axes Axis drive with digital servo motors for high dynamics Automatic central
lubrication with function control
Tool storage:
Automatic tool change from chain magazine with 80 spaces Tool magazine with 55
positions for HSK 63 tools and 25 positions for Capto C6 turning tools Maximum
permissible tool diameter 125 mm, with free adjacent spaces 180 mm Maximum tool
length 450 mm (with max.diameter 90 mm) Maximum permissible tool weight 15 kg
Tool change time 10 seconds
Additional tool chain magazine in double version for + 130 HSK 63
tools, arranged on the rear of the portal bridge. Tools up to a diameter of 90
mm and a length of 450 mm are permitted for the additional magazine.
If there are free adjacent spaces, tools up to a diameter of 125 mm or,
depending on the shape, 180 x 125 mm can be changed with a maximum tool length
of 425 mm.
Automatic tool length and diameter measuring system with protected switching
button, made by M+H, model PS-35.00.

Total electrical connection value: 153 kVA
Display area:
Length 9000 mm Width 7500 mm
Total height 5100 mm


Equipment:
Integrated chip conveyor in hinged belt design
X-guideway cover by bellows, Y-guideway cover
by steel telescope
Direct position measurement in the X/Y/Z axes
Automatically extendable measuring probe on a separate carriage on the slide,
Renishaw LP2
Full-space paneling with electronically monitored access door for the operator
Vapor extraction via electrostatic filter
Electronic handheld control unit for Sinumerik 840 D
Unisign remote diagnosis for Sinumerik 840 D including modem
Unisign diagnosis system for Sinumerik 840 D
Turning tool holder as interchangeable attachment head
Turning tool holder in extended version (L=400mm) as interchangeable attachment
head
Pick up station with 4 places on the portal stand above the tool magazine
Machine cooling system with forced cooling for:
Integrated motor spindle and spindle bearings
The Spindle slide
Main drive and gearbox of the carousel turning station
Electrical control cabinet
Coolant supply system including internal and external coolant supply with
slotted sieve filter system with 2000 liter container and
Work area flushing system, including 5 pumps
Cone cleaning system with tool gripper on slide
With this system, the cones of both the HSK 63 and the Capto C6
tool holders can be cleaned internally and externally.
Measuring probe system with optical transmission, made by Renishaw, type MP10
Operator platform on the operator side and at the tool input station
Safety fence, 2000 mm high, around the pallet changer
Preparation for later linking the system to a Fastems pallet handling system
Tool management software from Unisign with tool life monitoring
and the option of generating tool difference lists. Balluff tool identification
system
MDE interface
Machine status lamp with 3 colors/signals
Rotoclear unit mounted in the window of the sliding door on the front
Special operating mode for test run in the control system, with which the
created
program can be tested step by step and with the door open.
Siemens software option TRACYL, cylinder curve interpolation
Special drilling head HSK63-A, speed 6000 rpm / 100 Nm included in the offer
for a price of
EUR 44,250.
Angle drilling and milling head:
In a compact version for tools HSK 63 according to DIN 69893
Max. speed 6000 rpm
Max. torque 137 Nm
Max. power 15 kW (S6-25%)
Can be automatically coupled and uncoupled from the main spindle
The data for this ad was created with ModulMWS - the software solution of LogoTech oHG.